ROOFTOP TENT FACTORY & R&D · SINCE 2019

Built with control.
Engineered for brands.

A dedicated 20,000 m² manufacturing facility with 200 skilled specialists and an 8-engineer in-house R&D team. We engineer premium hard shell rooftop tents that solve internal condensation, withstand extreme terrain, and deliver dependable volume for international outdoor brands.

01 / CHARACTER
Grounded & Precise
02 / CORE DISCIPLINE
Hard Shell Rooftop Tents
03 / BUSINESS MODEL
OEM / ODM & Deep Customization
AREA // 01
20,000m²
Dedicated Facility
Integrated extrusion, sewing & assembly
TEAM // 02
200+
Skilled Workforce
60+ precision sewing technicians
OUTPUT // 03
100/day
Production Capacity
~1 full container per working shift
INNOVATION // 04
8Engineers
In-House R&D
Proprietary thermal profile patents
01 // MANUFACTURING REALITY

Direct manufacturer.
No middlemen, complete control.

Founded in 2019, Rooftop Tent operates as a specialized manufacturer rather than a trading aggregator. Every structural extrusion, stitch, seam seal, and gas strut bracket is built and verified inside our owned workshops.

FIGURE 1.0 · WORKSHOP AERIAL & EXTRUSION LINE
FACILITY DIMENSIONS: 20,000 M² · NINGBO/SHANGHAI CORRIDOR
Integrated vertical workshops: profile milling, dust-free assembly and staging
SPEC REF: PG-FAC-2019 CAPACITY: 36,000 UNITS / YR
Vertical Production System

Engineered for repeatable batch tolerances

Unlike trading companies who subcontract to multiple disparate cottage workshops, Rooftop Tent maintains complete custody across the entire build cycle:

01
Aluminum Profile Cutting & CNC Milling:

Proprietary structural extrusions machined to 0.5mm tolerances for rigid roof bars and hinge channels.

02
Industrial Sewing & Hot-Air Sealing:

Automated bar-tacking and PU seam tape for 320g black-coated polyester-cotton & 350g breathable canvas.

03
Gas Strut & Locking Assembly:

Automotive-grade EPDM weather stripping, damping gas struts, and heavy-duty stainless 304 latches.

04
Drop-Tested Export Armor Packaging:

Custom 7-ply honeycomb cardboard pallets engineered for vibration dampening and safe intermodal maritime transit.

“Our export volume grew from ¥50M in 2024 to ¥70M in 2025, driven by long-term repeat orders from tier-1 outdoor brands.”
02 // THERMAL BREAK & R&D INNOVATION

The condensation challenge.
Engineered away at the root.

Extreme day-night temperature swings in mountain and desert camps create bottom-board moisture buildup. Instead of treating cold bridging as inevitable, our 8-engineer R&D team designed a proprietary profile structure.

FIGURE 2.0 · MULTI-CHAMBER THERMAL BREAK PROFILE
PATENT STATUS: DESIGN & STRUCTURAL PATENT PROTECTED
Multi-chamber thermal barrier isolates ground cold from mattress underside
PATENT REF: CN-ZL-2021 TEST CERT: SGS WATERPROOF >3000MM
Traditional Market Solution

Solid Aluminum Honeycomb Panels

Direct thermal bridging conducts sub-zero cold into the sleep surface. Condensation pools beneath standard foam pads, leading to musty odors and brand warranty claims.

Rooftop Tent Patented Architecture

Thermal Break Extrusions & Anti-Condensation Matrix

Our engineered multi-chamber profile and specialized surface finish eliminate thermal conduits. Paired with high-resilience 3D breathable sub-mattress matting, moisture is evaporated through engineered convective ventilation ports.

320g/350g Canvas: SGS Certified UV50+ & Mold Resistance
Anodized Finish: Salt-Spray Tested Marine Grade Durability
03 // INSIDE THE FACILITY

Four specialized workshops.
Single-source accountability.

Every critical operation is segmented into dedicated workshops managed by strict standard operating procedures and 100% pre-pack testing.

01 / SEWING
Automated bar-tacking & taped seams
STATION 01

Precision Sewing Workshop

60+ textile specialists operating heavy-duty synchronized machines for waterproof poly-cotton canvas and bug-proof mesh windows.

60+ Technicians · 3,000mm+ Sealing
02 / MILLING
0.5mm structural extrusion CNC
STATION 02

Extrusion & CNC Milling

High-speed automated circular saws and CNC boring centers process structural roof rails, hinges, and ladder anchor slots with micrometric accuracy.

0.5mm Tolerance · High-Strength 6063-T5
03 / ASSEMBLY
Gas strut calibration & EPDM seal
STATION 03

Fitting & Gas Strut Assembly

Ergonomic assembly cells mount automotive gas dampers, safety locks, telescoping ladders, and stainless steel hardware.

10,000 Cycle Tested Struts
04 / QC & PACK
100% opening check & honeycomb carton
STATION 04

100% QC & Export Staging

Every single manufactured tent is deployed, rain-tested, verified for closing latch tension, and boxed into heavy-duty reinforced armor corners.

100% Unit Inspection Before Seal
04 // GLOBAL FOOTPRINT

Proven across 4 continents.
Built for extreme environments.

Our tents operate in Australia's punishing red dust and UV corrugations, Europe's weight-restricted roof bars, and the high-altitude trails of North America.

40%
Australia & New Zealand

Built tough for severe Outback corrugations, intense UV exposure, and monsoonal downpours. High-volume 40HQ container shipments.

Heavy-Duty 4×4 Rigorous Spec
30%
Europe & UK

Strict focus on lightweight compliance (<75kg dynamic load limits), aerodynamic drag reduction, and anti-condensation for damp climates.

TÜV / REACH Compliance Mindset
10%
North America

Fast-growing multi-channel overland brands, pickup bed-rack mounting configurations, and D2C fulfillment readiness.

Bed-Rack & Overland Ready
10%
South Africa & Others

Rugged safari and touring vehicle installations where hardware reliability, dust sealing, and field repairability are critical.

Overland Expedition Tested
05 // COOPERATION BOUNDARIES

From standard catalog to
deep engineering customization.

We work with established importers and multi-channel brands transitioning to private label. Clear technical boundaries guarantee smooth scale without unexpected project risk.

Standard Customization

Standard Catalog Fast-Track

Select from existing proven shell geometries and specify branding elements.

  • Branding: Custom woven badges, rubber patches, laser-etched badges
  • Colors: Multiple fabric canvas colors & hard shell finishes
  • Packaging: Custom printed outer cartons with buyer barcodes
  • Lead Time: 30–45 days container turnaround
  • MOQ: 10 units (or consolidated trial order)
Deep R&D Customization

Proprietary Brand Engineering

Exclusive structural modifications backed by our 8-engineer R&D team.

  • Dimensional Alterations: Bespoke widths (e.g. 1.3m, 1.45m) and profiles
  • Structural Changes: Custom crossbar tracks, integrated solar channels
  • Material Upgrades: Specialized technical fabrics, thermal insulations
  • Prototyping Protocol: Physical sample sign-off before mass tooling
  • IP Protection: Exclusive SKU arrangements for agreed territories
STAGE 01

Sample Validation

MOQ: 1 Unit · 10–14 Days

Inspect physical fabric feel, weld precision, latch tension, and gas strut movement first-hand. Sample investment credited toward initial container order.

STAGE 02

Trial Batch Verification

MOQ: ~36 Units (20ft FCL)

Deploy your private-label branded SKU to test domestic customer reception and logistics handling with minimal initial capital exposure.

STAGE 03

Full Scale Bulk Supply

MOQ: ~100 Units (40HQ Container)

Optimized FOB shipping economics, dedicated factory production slots, guaranteed component reserves, and 1-year expedited spare parts support.

DIRECT FACTORY ACCESS

Upgrade your rooftop tent product line with a reliable engineering partner.

Connect directly with our engineering and export team. Request CAD drawings, FOB Ningbo/Shanghai quotation tiers, and material swatch kits shipped to your office.

Inquire for OEM Catalog & Specs Email Our Engineering Team
LOCATION: NINGBO / SHANGHAI PORTS · ANNUAL CAPACITY: 36,000 UNITS · FAST SAMPLE DISPATCH